EV Solutions

Offering a wide range of Connectors, Charging Solutions and DC High Voltage used in many EV Solutions.

EV SOLUTIONS

X Tronics offers a broad range of solutions for the electrification, hybrid electric vehicles, solar and green power generation markets.

Whether it’s just the component or a complete assembly. From Manual Service Disconnects, to HEV connectors, to Batteries we have a complete product offering. Our product knowledge and application expertise make X Tronics the natural choice for your EV Solutions. EV Solutions such as: Master Service Disconnects, Hybrid Electric Vehicle Connectors, Charging Couplers and Inlets, Charging Connectors, Lithium Rechargeable Batteries, Solar Tracking, Wind Turbine Encoders

EV Solutions

HEV Connectors

When high-performance and increased safety are required in EV, Amphenol PCD’s Excel|Mate connectors fulfil the challenge. HVSL Series is designed to meet AK standards for various EV applications, including power and signal interconnect solutions. Different versions are available, from 1 position to 4 positions and a rated current from 23A to 350A.

HEV - HVSL Connectors (Amphenol)

HVSL (High Voltage Safety Lock)

  • HVSL- Power & Signal
  • 1,2,3 Position

  • Rated Voltage: up to 1000V
  • Rated Current up to 450A

Charging

CHD Series Heavy Duty Connectors

Amphenol Industrial CHD Series Heavy Duty Connectors provides an interconnect solution that is designed for high power applications in harsh environment conditions. Available is straight and right-angled receptacle.

  • 350A@ 95mm2 shield cable
  • 430A@ 120mm2 shield cable
  • 500A@ 150mm2 shield cable
HVBI Circular Automotive Connectors

HVBI Circular Automotive Connectors

Amphenol PCD Shenzhen HVBI Circular Automotive Connectors are a high-quality, high voltage electric vehicle (EV) solution. The connectors are powered by Amphenol Radsok technology that provides high amperages in smaller spaces, high reliability, high current ratings, low mating force, and high durability.

The EMI shielded HVBI connectors utilize a push-pull high voltage interlock loop (HVIL) locking system with an audible “click” requiring no tool for unmating. These high voltage connectors are easy to install in limited spaces and are RoHS Compliant.

Electric Car Charging Couplers and Inlets - Amphenol

EXCEL MATE CC
Electric Car Charging Couplers and Inlets

Amphenol Energy Technologies is the leading provider of Electric Vehicle Charging Connectors, Cable Assemblies and Customized Cable Solutions for the EV infrastructure industry in North America. They can customize and manufacture domestically a cable assembly that ideally meets any Electric Vehicle Charging Station OEM/MRO requirement.

Master Disconnects

MSD Manual Service Disconnects (Amphenol)

MSD (Manual Service Disconnects)

Excel|Mate MSD is a safe and a reliable solution for HEV servicing.

Equipped with a two-stage lever to open the HVIL circuit prior to the separation of HV contacts, it is a tool-free solution for disconnecting the internal high voltage battery pack and protecting it from short circuit. All HV conductive contact surfaces on the receptacle assembly are fingertouch safe.

Available in a scalable design with a variety of fuse ratings.

Mini MSD Manual Service Disconnects (Amphenol)

Mini MSD (Manual Service Disconnects)

Mini MSD has been developed from the standard MSD. Smaller in size and lower in cost, it offers a more compact solution.

Available in a scalable design with a variety of fuse ratings.

MSD XL Plugs and Receptacles

MSD XL Plugs and Receptacles

  • 1 x integrated internal HVIL

  • Unique cooling structure

  • High current contacts with Amphenol Radsok Technology

  • No tools required to unmate

  • Various fuse ratings
  • Receptacle can be front or rear mounted

Low Voltage Multi Pin

LVRC - Low- Voltage Rectangular Connectors (Amphenol)

LVRC (Low Voltage Rectangular Connectors)

Low Voltage Rectangular Connectors light weight, multiple coding positions, 26 & 35 position low voltage available, also we provide 12 position high voltage connectors are designed to meet USCAR-2, USCAR-37 specifications. With a current carrying up to 13A, 250V and 12 position up to 800V, the LVRC connectors can be used in many hybrid and electric vehicle device applications.

Receptacle can be front or rear mounted.

DC Contactors

DC Contactors (LS Electric)

High Voltage DC Contactors

LS ELECTRIC high voltage DC Relay serves to supply and disconnect the DC power, and contains hydrogen and nitrogen gas, which is optimized to withstand production and breaking. As a result, it has excellent electrical durability, is compact in size, and produces low noise.

Tools

Rennsteig produces handheld tools and crimping machines for cable assembly at their company head office in the Viernau district of Steinbach-Hallenberg. These tools find use in the skilled trades, manufacturing, service, maintenance, prototyping and low-volume production. All of their tools are designed to promote longevity and ergonomics, to ensure the optimum handling of your day-to-day jobs as a professional.

Crimping Machine CM-25-1 (Rennsteig)

Crimping Machine CM 25-1

  • Counter
  • Stroke from 6 to 14 mm (similar to 0.24 – 0.55 inch)
  • Hand or footswitch
  • Automatic safety closure – needed only for 14 mm stroke (similar to 0.55 inch)
  • Adjustable leg height
  • User friendly rotatability of 360°

Crimping Tools

  • MicroCrimp – 4/8 Indent Crimping Tool
  • Crimp System Tools (Hand Crimp Tool)
  • Tool with Dies for Insulated Connectors/Plasti-Grip & PIDG
  • eForce® – Battery Powered Crimping Tool
  • Bench Mount Support for eForce
  • hForce – Battery Powered Hydraulic Crimp Tool

eforce® – Battery Powered Crimping Tool

  • World‘s first electromechanical-driven tool
  • Speeds up the crimping process
  • More than 1000 different interchangeable die sets are available
  • Intelligent crimping, process monitoring through LED-Display

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Our team is looking forward to talk to you about your technical questions, applications or project ideas.

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